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HAR Series: Different Material Bonding

EMPILON®HAR series is mainly used to bond with engineering plastics, such as ABS, PC, Nylon, PETG, PBT, etc., it has excellent tactile feelings, matte surface texture, shock absorption and anti-slip.
EMPILON®HAR series

EMPILON®HAR series is mainly used to bond with engineering plastics, such as ABS, PC, Nylon, PETG, PBT, etc., it has excellent tactile feelings, matte surface texture, shock absorption and anti-slip. Usually widely be utilized in electronics or hand tool industry. It is a blending material based on modified hydrogenated Styrenic block copolymer, with a hardness range from Shore A39 to Shore A85. Its main processing method is double injection or co-extrusion.

The series is non-toxic.

It does not contain RCRA 8 heavy metals, halogens, phthalate and is 100% recyclable and eco-friendly.

It can pass the European Union Waste Electronics and Electrical Equipment (WEEE), Restriction of Hazardous Substances (RoHS) regulations and meet the environmental requirements of SONY SS-00259 4th Edition. This series owns excellent mechanical property, weather and heat resistance, good resilience and has low specific gravity, good chemical resistant and hydrolysis resistant performance.

Processing and dyeing pre-work

EMPILON®5 series products need to be dried with hot air at 80-90℃
(dehumidification and drying is recommended) for at least 2 hours before processing,and drying is required during injection molding process. When you want to dye this series of products, please choose PE or EVA as the substrate of masterbatch, and never use PVC as the base material. In addition, please use a higher screw speed and higher back pressure to achieve better dispersion of the colorant.

HAR Series Features

Excellent Heat Aging Resistance

Low Specific Gravity

Excellent Mechanical Properties and Toughness

High Transparency

Excellent Resilience

Extremely Low Hardness

Apply to high toughness, high elastic recover demand product

Apply to high transparent elastic product

Apply to medical food grade products

Injection molding, extrusion molding, calendaring and other processing technology

HAR Series Applications

Mobile Phone Case

Comfortable tactile feeling

Electrical Tools Handle

Comfortable tactile feeling

Electronics handle

Aesthetic/Comfortable tactile feeling

Swim/Ski Goggles

Comfortable tactile feeling/Good sealing performance

Hand Tools Handle

Comfortable tactile feeling

Sporting Camera Shell

Outstanding quality/Comfortable tactile feeling

HAR Series Properties/Injection Molding Information

HA series

Injection molding

Most olefin plastic machines can be used for injection molding

Compression ratio

2.4and higher

Cylinder Temperatures

Feed Zone

180~190 ℃

Center Zone

185~200 ℃

Front Zone

195~205 ℃

Nozzle

200~220 ℃

Mold Temperature

30~50 ℃

Injection Pressure

35-50 kg/cm2

Injection Rate

Moderate

Hold Time

5 sec.

Screw Speed

Medium

Back Pressure

5-8 kg/cm2

Cycle Time
( Goods material thickness under 2mm )

15~30 sec.

Please adjust the injection molding temperature based on the product size and mold structure. around 180 ℃ to 220 ℃ during processing, but not exceeding 240 ℃.

EMPILON® HA SERIES PHYSICAL PROPERTIES

METHOD

UNIT

HA40

HA50

HA60

HA70

HA80

HA272

HB60

HP65

Hardness

ASTM D2240

10Sec. Shore

39A

53A

62A

71A

78A

71A

62A

63A

Melt Index

ASTM D1238

g/10min

G6

G4

G4

G4

G7

G5

G3↑

G6

ABS Adhesion

HTM004

kgf/2.5cm

6↑

5↑

6↑

8↑

12↑

15↑

-

9↑

PETG Adhesion

HTM004

kgf/2.5cm

-

-

-

-

-

-

3↑

-

PC Adhesion

HTM004

kgf/2.5cm

5

6

8

9

12

N/A

-

-

Shrinkage

(Reference Only)

Machine Direction

%

2.4

1.7

1.4

0.8

0.7

1.4

1.1

1.6

Transverse Direction

%

3.7

2.2

1.9

1

0.9

1.6

1.4

2.2

color

by eye

nature

Date is provided by HOTAI laboratory

Melt Index:G means the condition 200℃/5kg.


◆HA2XX:UV cut
◆HA3XX:Moilding fast
◆HPXX:
Oil resistant



Pellets need 80~90℃ dehumidified hot air at least 2 hours before any molding process and need to be continually dried during operation.

HNT series

Injection molding

Most olefin plastic machines can be used for injection molding

Compression ratio

2.4and higher

Cylinder Temperatures

Feed Zone

240~255 ℃

Center Zone

250~265 ℃

Front Zone

255~265 ℃

Nozzle

260~270 ℃

Mold Temperature

25-40 ℃

Injection Pressure

45-60 kg/cm2

Injection Rate

Moderate

Hold Time

5 sec.

Screw Speed

Medium

Back Pressure

5-10 kg/cm2

Cycle Time
( Goods material thickness under 2mm )

15~25 sec.

.Please maintain the material melt temp. around 240 ℃ to 270 ℃ during processing, but not exceeding 290 ℃.

EMPILON® HN SERIES PHYSICAL PROPERTIES

METHOD

UNIT

HN45

HN60

HN70

HN90

Hardness

ASTM D2240

10Sec. Shore

47A

57A

69A

85A

Melt Index

ASTM D1238

g/10min

G10

G21

P23

G4

PA66 Adhesion

HTM004

kgf/2.5cm

8↑

10↑

8↑

8↑

Shrinkage

(Reference Only)

Machine Direction

%

1.8

1.3

0.4

0.8

Transverse Direction

%

2.8

2.1

0.7

1.2

color

by eye

nature

Date is provided by HOTAI laboratory
Melt Index:G means the condition 200℃/5kg.


HC series

Injection molding

Most olefin plastic machines can be used for injection molding

Compression ratio

2.4and higher

Cylinder Temperatures

Feed Zone

170~180 ℃

Center Zone

175~190 ℃

Front Zone

185~200 ℃

Nozzle

195~205 ℃

Mold Temperature

30~50 ℃

Injection Pressure

30-40 kg/cm2

Injection Rate

Slow

Hold Time

5 sec.

Screw Speed

Slow

Back Pressure

5-7 kg/cm2

Cycle Time
( Goods material thickness under 2mm )

15~30 sec.

.Please maintain the material melt temp. around 170 ℃ to 205 ℃ during processing, but not exceeding 220 ℃.

EMPILON® HC SERIES PHYSICAL PROPERTIES

METHOD

UNIT

HC41

HC51

Hardness

ASTM D2240

10Sec. Shore

42A

50A

Melt Index

ASTM D1238

g/10min

C6

C6

PC Adhesion

HTM004

kgf/2.5cm

5↑

4↑

Transittance

HTM006

%

87↑

87↑

Shrinkage

(Reference Only)

Machine Direction

%

0.5

0.3

Transverse Direction

%

0.8

0.5

color

by eye

transparent

Date is provided by HOTAI laboratory
Melt Index:E means the condition 190℃/2.16kg.